WEAR SOLUTIONS THAT WORK
The cure for uptime challenges in mining
NO TIME TO GAMBLE IN MINING
Whether you are mining above or below ground, high wear resistance is vital to reach high productivity and uptime
CALL THE SHOTS YOU CAN
Nature decides the mineral content for you. The world market decides the price for you. Good thing there are productivity and maintenance issues for you to decide on
A proactive approach to wear management enables you to bring costs down
MASTERS OF UPTIME
It’s our business to keep you up and running as cost-efficient as possible
We produce and install wear parts, provide optimized wear monitoring and management solutions, and take care of maintenance both on and off site
Every Hardox Wearparts center has a workshop with skilled craftsmen, and production resources to ensure your wear parts and repair work meet the highest standards
MATERIALS
Our wear parts are manufactured using the optimum material for your needs:
Hardox® wear plate has a unique combination of hardness and toughness, making it both wear and crack resistant
StrenxTM performance steel is a high strength steel in the 600 to 1300 MPa range, ideal for building strong and light steel structures
Toolox® engineering & tool steel is the hardest prehardened tool steel in the world, yet easy to machine into tooling and engineering components
DuroxiteTM overlay products take durability to the extreme, particularly when exposed to sliding wear from small and hard particles
CONSULTING
Our wear specialists provide advice on material choice and design of wear solutions
SIMULATION
New technology for predicting wear through computer simulation while the products are still in the design stage
OPTIMIZATION
We can optimize productivity and reduce downtime of your entire wear-affected flow
ON SITE VISITS
By evaluating your wear situation on site we can recommend the most suitable wear solutions
CALCULATION
Find the ultimate material choice for your specific wear circumstances with our software WearCalc
SERVICES
You can order a tailor-made wear solution that ensures maximum performance and service life
INSTALLATION
Wear parts installation and repair work on site is part of our scheduled and emergency services
PARTS AND SERVICES FOR OPEN PIT AND UNDERGROUND MINING
1. Dipper shovel
- Inside floor
- Inside shell lining
- Inside wear bars
- Outside side protection
- Wear blocks and bars
- Outside floor protection (exterior)
- Door liner protection
- Teeth protection (cover adaptors)
- Dipper
2. Bulldozer
- Blade
- Cutting edge
- Rippers
3. Dump truck
- Dead bed solution
- Floor wear bars
- Side wear bars
- Wear plate in sliding area
- Wear plate in impact area
4. Excavator buckets
- Shell
- Pins
- Wear pads
- Liner plates
- Cutting edge
- Bucket side cutters
- Bucket side jaw shrouds
- Wear bars and strips
- Lip shrouds
5. Dump pocket
- Liner plate
6. Feeder
- Lining plate
- Grizzly bars/screens
7. Screens
- Mid bars
- Grizzly bars
- Screen
8. Jaw crushers
- Lining plates
- Wedges
- Hopper and outlet
- Cheek
9. Conveyor
- Bottom liner plates
- Side liner plates
- Sprocket wheels
- Paddles
- Pans/flights
10. Transfer chute
- Lining
- Hopper to primary crusher
- Lower part hopper
11. Hammer crushers
- Hammers
- Liners
- Grizzly bars
- Screens
- Spacer disc
- Axle
- Crusher rotor segments
12. Final screening
- Crusher screens
13. Loader
- Shell bottom
- Side plates
- Wear ribs
- Side cutters
- Lip plates
14. Tippers
1. Front loader
- Cutting edges
- Bucket side cutters
- Bottom
- Connector
- Pins
- Wear bars and strips
2. Dump truck
- Structural wear plate
- Liner package
3. Buffer bin
- Liner plates
4. Mine trolley
- Bottom and side walls
5. Discharge site
- Liner plates
- Grizzly bars
6. Transfer chute
- Liner plate
7. Feeder
- Liner plate
8. Screener
- Screening plate 2
9. Crusher
- Liner plate
10. Conveyor
- Side plates
11. Measuring bin
- Liner plate
12. Skip
- Liner plate
Dozers
Blade skins
Cutting edges and end biits
Rippers
Blade conversions
Side plates
Excavators
New/Rebuild Buckets
Cutting Edges
Skins
Side Cutters
Wear Strips
Dumpers
Lining Plates
Beds
Bin Kits
Grabs/Grapples
Cutting Edges
Grab Tips
Grab Tines
Loaders
New/Rebuild Buckets
Cutting Edges
Bucket Skins
Side Cutters
Wear Strips
Hammer Mills
Bolt-On/Bolted Lining Plates
Hammers
Grizzly Bars
Screens
Conveyors
Conveyor Paddles
Sprocket Wheels
Bolt-On/Bolted Lining Plates
Jaw Crushers
Cheek Plates
Bolt-On/Bolted Lining Plates
Weld-On Lining Plates
Screens
Impact Crushers
Grizzly Bars
Screens
Bolt-On/Bolted Lining Plates
Weld-On Lining Plates
Blow Bar Support Plates
Cone Crushers
Bolt-On Lining Plates
Weld-On Lining Plates
Skips
Bolt-On Lining Plates
Weld-On Lining Plates
Chutes
Bolt-On Lining Plates
Bolted Lining Plates
Feeders
Bolted Lining Plates
Bolt-On Lining Plates
Grizzly Bars
Screens
Screens
Grizzly Bars
Screens
Grizzly Bar Seats
Screw Conveyor
Tubes
Feeder Screws
Bolted Lining Plates
Flop Gates
Weld-On Lining Plates
Bolt-On Lining Plates
Concrete Mixers
Mixer Paddles
Drums
Chutes
Mixers
Weld-On Lining Plates
Bolt-On Lining Plates
Paddles